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CUSTOM METAL SHIMS

In the world of high-stakes engineering, the difference between a machine that runs flawlessly and one that fails often comes down to a fraction of a millimeter. Whether you are stabilizing a racing engine or aligning sensitive aerospace sensors, custom metal shims are the unsung heroes of mechanical integrity.

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What Are Metal Shims?

 

At their core, precision metal shims are thin layers of material used as spacers between mechanical components. Their primary job is to:

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  • Fill Gaps: Compensate for tiny variations in manufacturing.

  • Absorb Impact: Protect larger, more expensive parts from wear and tear.

  • Minimize "Play": Eliminate unwanted movement or vibration within an assembly.

  • Level and Align: Ensure surfaces are perfectly flush for optimal performance.

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Economical & Precise Manufacturing

 

Traditional machining can be slow and expensive, especially for complex designs. We utilize chemical etching, a sophisticated process that offers several key advantages:

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  • Low-Cost Digital Tooling: Since we don't need to cut hard steel dies, we can move from your design to a finished product quickly and affordably.

  • Burr-Free Results: Unlike stamping, our process produces perfectly flat shims with no rough edges. This ensures they sit completely flush against mating components without interference.

  • Extreme Accuracy: Our manufacturing service is accurate to ±0.020mm, meeting the rigorous standards of the most advanced high-tech applications.

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Versatility in Materials and Design

 

No two projects are the same, which is why we offer an expansive range of materials and thicknesses. We can supply shims flat or formed to your specific design requirements.

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Capabilities at a Glance

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  • Thickness:  0.010mm to 2.5mm

  • Material Types:  Over 2,000 variations

  • Ferrous Metals:  Stainless steel (various grades), Mild steel

  • Non-Ferrous:  Aluminum, Brass, Copper, Nickel

  • Specialty Alloys:  Corrosion-resistant and wear-resistant metals

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Industries We Serve

 

From simple spacer washers to intricate steel shims for racing engines, our components are trusted across diverse sectors. Our ability to etch "hard-to-process" metals makes us the ideal partner for industries requiring high corrosion resistance and durability in extreme environments.

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Why Choose Our Custom Shims?

 

We don't just provide parts; we provide precision. By choosing our chemical etching process, you gain the flexibility to iterate designs rapidly without the burden of high tooling costs, all while maintaining tolerances that keep your machinery running at peak efficiency.

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COMPONENTS

Speaker Grilles
Smoke Detector Mesh
Vacuum Cleaner Dust Filter
Electric Motor Laminations
Electrical Connectors
Lead Frames
Bipolar Plates
Custom Metal Shims
Filters, Screens & Sieves
Pcb Shielding Cans
Printed Circuit Heat Exchangers
Medical Devices & Instruments

CHEMICAL ETCHING

Copper Etching
Stainless Steel Etching
Titanium Etching
Brass Etching
Aluminum Etching
Nickel Etching

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